Services

Engineering support from the initial idea to long-term operation.

Procesni Inženiring provides comprehensive support for industrial thermal processes — from process analysis, design and simulation to manufacturing, commissioning, maintenance and technical upgrades.

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Our services

Your engineering partner for the entire thermal process.

Industrial thermal systems involve more than equipment. They require an understanding of the process, precise engineering, reliable delivery and long-term technical support.

We help customers define, design, manufacture, optimise and maintain systems that improve efficiency, reduce emissions and support stable production.

Design and consultancy

Design and consultancy

Every project starts with an understanding of the process. We analyse production requirements, energy flows, emissions targets, material properties and operating constraints to determine the most appropriate technical approach.

What is included?

  • Process analysis
  • Technical consultancy
  • Concept development
  • Complete system design
  • Tailored process optimisation
  • A focus on process and energy efficiency
  • Environmentally responsible design
Let’s start your project
3D modelling and simulation

3D modelling and simulation

Before manufacturing begins, we use detailed modelling and simulation to verify and optimise system performance. This allows us to improve geometry, flow distribution, burner positioning, heat transfer and the system’s mechanical behaviour at an early stage.

What is included?

  • Process flow calculations
  • Preliminary 3D modelling
  • Development of a complete 3D model
  • Mechanical and thermodynamic simulations
  • CFD and thermal flow analysis
  • Model optimisation
  • Performance verification under actual operating conditions
Let’s start your project
From data to decisions

Decisions are made before manufacturing.

Every engineering step reduces risk: measured data becomes a model, the model informs a simulation, and the simulation supports a validated technical decision.

1Step

Analysis

Process data and energy flows

2Step

3D model

Geometry and space constraints

3Step

Simulation

CFD and thermal calculations

4Step

Technical decision

A validated solution before manufacturing

Manufacturing and construction

Manufacturing and construction

Our systems are built for quality, durability and effective integration into real production environments. Delivery includes in-house manufacturing, equipment assembly, gas train assembly and electrical installation.

What is included?

  • In-house manufacturing
  • Equipment construction
  • Gas train assembly
  • Electrical installation
  • Alignment with ISO and BAT principles
  • Robust design for demanding environments
  • Purpose-built industrial systems
Let’s start your project
Quality control and FAT

Quality control and FAT

Quality control is part of every stage of the project. Before delivery, systems can undergo a Factory Acceptance Test — FAT — under controlled conditions, reducing commissioning risk and ensuring that the system performs as expected.

What is included?

  • Continuous quality control
  • Factory Acceptance Test — FAT
  • Verification of key operating parameters
  • Comparison of measurements with simulation data
  • System fine-tuning before delivery
  • Fewer on-site adjustments
  • Faster commissioning
Let’s start your project
Commissioning and SAT

Commissioning and SAT

We support installation, commissioning and the Site Acceptance Test — SAT — so that the system is properly integrated into production and ready for stable operation.

What is included?

  • On-site commissioning
  • On-site optimisation
  • Site Acceptance Test — SAT
  • Operator training
  • Performance verification
  • Commissioning support
  • Integration into production
Let’s start your project
From FAT to long-term operation

The project does not end
with delivery.

Every milestone is documented and verified — from factory testing to regular servicing and upgrades throughout the system’s service life.

01

FAT

Factory acceptance testing before shipment.

02

Installation

On-site installation and connections.

03

SAT

Acceptance testing and commissioning at your facility.

04

Training

Knowledge transfer to operators.

05

Lifecycle support

Servicing, spare parts and upgrades.

Servicing and maintenance

Servicing and maintenance

Our responsibility does not end with system delivery. We provide long-term servicing, diagnostics and technical support to keep systems reliable, efficient and ready for demanding production conditions.

What is included?

  • Mobile service and maintenance team
  • Preventive maintenance
  • Remote diagnostics
  • Dedicated technical support
  • Spare parts support
  • Technical assistance
  • Long-term support throughout the system lifecycle
Let’s start your project
Inspection of industrial thermal equipment

Equipment inspection and performance testing

Regular inspection and testing help ensure that thermal process equipment continues to operate safely, efficiently and within required emission limits. We carry out equipment inspections, functional safety testing and emissions measurements, providing a clear assessment of system condition and performance.

What is included?

  • Equipment condition & performance inspection
  • Functional safety testing
  • TOC & stack emissions measurement
  • Burner & combustion performance check
  • Control & instrumentation check
  • Inspection report & recommendations
Let’s start your project
Retrofits, upgrades and conversions

Retrofits, upgrades and conversions

Existing thermal systems can often be improved, upgraded or adapted to new production, energy or environmental requirements. We help extend system service life, reduce operating costs and improve performance without unnecessary downtime.

What is included?

  • System retrofits
  • Technology upgrades
  • Energy efficiency improvements
  • Burner system conversions
  • Control system improvements
  • Emissions reduction
  • Adaptation to new production requirements
Let’s start your project
Honeywell burner support

Honeywell burner support

Procesni Inženiring distributes Honeywell products and provides official service support in Slovenia, helping industrial users maintain stable, safe and efficient burner system operation.

What is included?

  • Distribution of Honeywell products
  • Burner system service support
  • Combustion system consultancy
  • Spare parts and technical assistance
  • Burner system integration
  • Gas train and control system support
Let’s start your project
Energy Flow Expertise

We understand where energy flows – and where it is lost.

We specialise in optimising the flow of thermal energy: how heat is generated, transferred, recovered and reused within industrial systems. By reducing losses and redirecting waste heat back into the process, we significantly improve overall energy efficiency.

  1. 01 · Generate

    Heat generation

    Combustion and controlled energy input into the system.

  2. 02 · Transfer

    Transfer into the process

    Directing heat to where the process actually needs it.

  3. 03 · Recover

    Waste heat capture

    Exchangers and recuperation capture energy from the exhaust.

  4. 04 · Reuse

    Energy reuse

    Captured energy returns to the process and reduces losses.

Industrial thermal system designed for long-term operation
Robust todayAdaptable tomorrow
Built to Endure. Ready for the Future.

Designed for long-term operation and future change.

We use high-quality materials and carefully selected components that ensure durability under thermal, chemical and mechanical loads. Every system is designed with appropriate structural and performance margins, so it can adapt to future load increases or regulatory changes and stay efficient and compliant without extensive rebuilds.

Robust today

Robust today

High-quality materials and carefully selected components withstand thermal, chemical and mechanical loads.

Adaptable tomorrow

Adaptable tomorrow

Design and performance margins allow higher loads, new requirements and upgrades without extensive rebuilds.

Our process and approach

How we develop the right solution.

Every engineering step reduces risk — from the initial data to a validated technical decision.

  1. 01

    We analyse your process

    We examine your process, production objectives, energy flows and technical constraints.

  2. 02

    We define the concept

    We establish the technical approach and identify the most suitable system architecture.

  3. 03

    We design and simulate

    We develop 3D models, calculations and simulations to optimise performance.

  4. 04

    We manufacture and integrate

    We manufacture and assemble the system, then prepare it for installation or integration.

  5. 05

    We test and commission

    We verify performance through on-site testing, commissioning and optimisation.

  6. 06

    We support and maintain

    We provide servicing, diagnostics and technical support throughout the system’s service life.

Do you have a process challenge?

Tell us what you want to optimise. We will help you define the right technical solution, from initial analysis to full integration.